Week 31 Food Safety Systems Review - We’ve got SALSA sussed

Week 31 Food Safety Systems Review

 We’ve got SALSA sussed..!

Happy New Year! I think….!

Well, what a Christmas and New Year. Yes, I’m sure we all made the best of it, but it just means we will have to celebrate more next Christmas …… hopefully!

Seriously, I really hope everyone enjoys a better 2021.

We are starting the New Year with a topic that many people forget to attempt, especially at first audit….

Food Safety Systems Review, or Internal Audits.

First thing to say is: This is NOT a Tick List.

You need to audit your paperwork and practical systems effectively, otherwise this could become a pointless exercise.

Internal Audits are an annual check to make sure you are doing the following:

1.       Following SALSA Requirements

2.       Following YOUR Procedures

3.       Evidence you are following them through RECORDS

Let’s get started on how to achieve this.

 

What’s coming next…

Week 32 Non-Conforming Materials

 

 

 

 

 

 

 

 

 

 

 

Food Safety Systems Review - what do you need to show your SALSA auditor?

SALSA Self-Assessment Checklist or Internal Audit Proforma

 

What do I need to audit?

You need to audit the whole of the SALSA Standard. Each and every requirement.

 

How often do Internal Audits need to be carried out?

At least Annually. However, if you are organised, you could take a section or two, at a time, every month and cover them off over the course of the year. It will less burdensome than trying to do it all at once.

 

Who should carry Internal Audits out?

SALSA says ‘Appropriate Personnel’. But what does that mean? Preferably the Personnel should be trained in how to carry out Internal Auditing. There are online training courses to get you started with Internal Auditing:

 

https://www.allsafe.org.uk/sub-menu-e-learning/#e-audit

https://www.isotrainingservicesltd.com/online-training/internal-audit/

 

However, this is not essential, just advisable. But Internal Auditing is a skill, and I will give you some good pointers further on.

 

Many sites I visit use the consultant or mentor option, as they have peace of mind that the Systems Review / Internal Audits will be completed to the standard which SALSA is looking for.

 

Some sites have regular monthly visits, some sites have assistance on the run up to the audit. Either is advised, as it is great having that expert pair of eyes reviewing your systems.

 

Auditors can not audit their own work. For example, the person who is responsible for the HACCP cannot audit the HACCP. Someone else should audit their work. This is because not only do they think it’s OK as they wrote it, but, another set of eyes see different things, therefore can spot things that they do not.

 

If you have the staff available, get different people to audit different topics to ensure the fresh pair of eyes is used! As mentioned, the other option is to get a Consultant or a SALSA Mentor to help, as they are experts in auditing, and they know what to look for.

 

I know some of you are ‘One Man / Woman Bands’ too, and for you there is an exception to auditing your own work, however, this is where mentors and consultants are invaluable expertise if your budget allows.

 

Where to record Internal Audits?

There is a Self-Assessment Checklist which SALSA has online. This is the most used tool to record internal audits.

 

How to carry out an Internal Audit / Systems Review

It is important when you are recording the Internal Audit to document that the requirements stated in the SALSA Standard comply – you can do this by marking the FC (fully compliant) box, the PC (partially compliant) box or the NC (not compliant) box as shown above accordingly.

 

For every Partial Compliance or Non-Compliance, there needs to be an action to correct it.

 

If there are Actions to carry out, it must be clearly stated what they are. Sometimes adding a document name which needs changing is a good idea so that the person carrying out the Action knows exactly what document is being referred to. Or if it is an area of the building needing repair, then be specific for the location so that it can easily be found. Or if it is a person to be trained then you need to know who that is, and what training is needed.

 

Detailing the person who is responsible for the Action is important, so you know who to refer to if it has not been completed. Add timescales which are reasonable for the person to complete the Action. And make sure you check back that the Action has been completed and sign it off as ‘Verified’ and ‘Closed Out’.

 

When Verifying an Action has been closed out, you need to have seen the Evidence. And do not sign it off, unless you have seen it. An auditor may ask for this evidence too.

 

You need to set your time aside for the Audits. And stick to it. Otherwise this is when they fall behind or do not get completed. Then you may rush them just before audit, leaving no time to correct any actions, or not enough time to carry them out effectively.

 

Check you have the evidence

When completing the Internal Audit, and are reading through each requirement, you need to ensure that you have the evidence to show that it is being met in full. For example:

·         Look for the procedure you are auditing, check it has everything in the procedure which SALSA states you should. Then check you or your staff are carrying out the procedure correctly and completing any associated records.

·         Check all personnel have received all training they should. Ensure their training records have been signed off, and the matrix is up to date. Check refresher training has also been completed.

·         Walk around the site and check the facility.

·         Check the pest reports do not have any recommendations in the past reports, that you have not completed and signed off.

·         Check the CCP and other records have been completed correctly and are all up to date.

·         Check the HACCP review has taken place, been recorded and any actions resulting from the review have been completed.

·         Ensure the Traceability Test has been carried out for the year and is fully documented and has all supporting documents

·         Ensure the Mock Recall has been carried out for the year and is fully documented and has all supporting documents

 

Your SALSA Auditor will check…

Make sure you have completed the Self-Assessment Checklist (or other audit proforma) with:

1.       Actions

2.       Assigned responsible person/people

3.       Timescales

4.       CLOSED OUT the Actions

 

Any overdue actions which are not closed out could result in an action in your SALSA Audit.

 

Internal Auditing is a great tool to ensuring you are continually improving your systems practically and documentation-wise. Businesses don’t usually stand still, they evolve, so things do change as you go along. Making sure your systems change alongside your business is essential to keep it working perfectly.

 

Check out my new website – I have been working on it for some time now! Finally its ready for you guys to see!

 

It describes all of the services I can provide for every size of business.

 

www.ruthshawfoodsafety.co.uk

 

Let me know what you think!

 

As always, I am more than happy to answer any food safety related questions, whether they are SALSA related or not. Get in touch!

 

Be careful and stay safe!

 

Ruth

Ruthshawconsultingltd@gmail.com 

07732 966 836

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